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A next-generation green hydrogen facility with solar panels and electrolyzers
Chemicals, Materials & Energy

Green Hydrogen Production

Mapping emerging electrolyzer technologies and infrastructure models to lower the levelized cost of green hydrogen (LCOH) to below the critical $2/kg threshold.

Client

Global Energy Conglomerate

Objective

Achieve Sub-$2/kg Green Hydrogen

Timeline

10-Week Program

Key Focus

Electrolyzer Innovation

The Challenge: Four Barriers to Bankable Green Hydrogen

Green hydrogen is key to decarbonizing hard-to-abate sectors, but PEM and solid-oxide electrolyzers must overcome four intertwined cost and logistical barriers to become economically viable at scale.

Capital-Intensive Components

High costs for PEM membranes, iridium-based anodes, and solid-oxide cell materials drive up system CAPEX.

Variable Renewable Supply

Fluctuating solar and wind capacity factors challenge continuous electrolyzer utilization and project economics.

Water Availability

Securing sufficient ultra-pure water for electrolysis adds significant cost and complexity, especially in arid regions.

Transport Infrastructure Gaps

Limited hydrogen pipelines and storage facilities constrain offtake and the ability to scale up production in many key markets.

Our Five-Dimensional Discovery Framework

Our study was structured around five strategic dimensions to ensure a holistic assessment of the technology and market landscape.

1. Electrolyzer Materials & Design
2. Renewables Integration
3. Water Management
4. Infrastructure & Logistics
5. Economic Viability

Strategic Impact: A Global Deployment Roadmap

The energy conglomerate initiated pilot projects in Spain and the U.S. Midwest based on our technology roadmaps. Early results project sub-$2.00/kg LCOH by 2026, positioning the company to lead the green-hydrogen economy.

Southern Europe Middle East Midwest U.S.